How AbrazeAway’s Specialized Coatings Work

Powered by Tufflon - previously known as Line-X

At AbrazeAway, we use Tufflon®, Elaston®, and ColourTuff® pure polyurea coatings to provide exceptional surface protection across multiple industries. These coatings offer superior durability, chemical resistance, waterproofing, and impact protection, making them the ideal solution for high-performance applications.

Unlike traditional protective coatings, our polyurea solutions bond seamlessly to surfaces, creating a permanent, non-stick, waterproof, and impact-resistant barrier that withstands extreme wear and harsh conditions.

Case Study: Steel Trailer with Slippery Floor

Challenge

The client needed a durable, high-slip coating for their steel trailer to facilitate the early release of bulk dry and slurry loads while also resisting organic acids from fruit pulp waste.

Solution

AbrazeAway applied Tufflon-D60SL, a pure polyurea coating with a high-slip additive to create an ultra-durable, low-friction surface.

Results

  • Faster unloading with no material sticking to the trailer
  • Stronger chemical resistance to organic acids and harsh materials
  • Cost savings compared to HDPE installation (polyurea is 50% cheaper and quicker to apply)
  • Seamless finish (no joints or bolt holes where material can build up)
Slippery floor coating on a heavy transport tipper body

Case Study: ​Heavy Transport Tipper Restoration & Protective Coating

Challenge

A transport client approached AbrazeAway with a severely rusted and worn-out tipper truck that had been exposed to harsh weather, corrosive materials, and abrasive loads over time. The original paint had deteriorated, and corrosion had started affecting the truck’s steel body, making it more susceptible to further damage. The client needed a comprehensive restoration solution to not only restore the truck’s appearance but also protect it from long-term wear and corrosion.

Solution

AbrazeAway completely removed rust, old paint, and contaminants, ensuring a clean metal surface for proper adhesion of coatings. 
Applied an industrial-grade anti-corrosion primer to prevent rust from returning and enhance the durability of the final coating. Then applied a specialized protective coating, designed to withstand heavy transport conditions, chemicals, and weather exposure.

Results

  • Full Restoration – The truck now looks brand new, improving its professional appearance.
  • Superior Protection – The new coating shields against corrosion, impact damage, and chemical exposure, ensuring long-term durability.
  • Extended Service Life – The new protective coating significantly increases durability, ensuring the truck can withstand years of heavy-duty use.
Painted truck component with protective coating

Case Study: ​​Caravan Exterior Protection & Dual-Tone Coating

Challenge

The client approached AbrazeAway needing a high-performance exterior coating for their off-road caravan. The caravan required a durable, impact-resistant lower body coating to withstand gravel, road debris, and harsh weather conditions, while also maintaining a sleek, aesthetic finish. The goal was to protect the lower section from stone chips, scratches, and environmental damage, while ensuring the upper section remained lightweight and visually appealing.

Solution

The caravan exterior was thoroughly cleaned, sanded, and primed to ensure maximum adhesion for both the protective coating and paint.
Applied Tufflon (formerly known as LINE-X), a high-performance, impact-resistant polyurea coating to the lower half of the caravan.
This rugged, textured finish provides exceptional resistance to stone chips, road debris, and abrasions.
A durable, UV-resistant paint was applied to the upper section, providing a smooth, aesthetically pleasing contrast while protecting against weathering and fading.

Results

  • Heavy-Duty Protection – The lower body is now highly resistant to impact, road debris, and harsh environments.
  • UV & Weather Resistant – The upper body remains lightweight and colorfast, while the Tufflon lower body resists corrosion, moisture, and damage.
  • Extended Caravan Lifespan – The polyurea coating prevents long-term wear, ensuring the caravan remains in top condition for off-road adventures.
Caravan exterior with paint and Tufflon protective coating